Composite Wrap

Composite Wrap

Composite Wrap Services

Stop and repair external corrosion, dents, gouges, erosion, or other defects in piping systems with EA Services field applied composite solutions. Restore piping systems to their Maximum Allowable Operating Pressure (MAOP) regardless of surface irregularities (welds, dents, sleeves etc) piping configuration (tees, ells, reducers) internal or external wall loss. Complete and permanent repairs can also be made to vessels, tanks, welds, and infrastructure components such as bridge columns, pilings, and poles.  EA Services composite wrap systems meet the engineering design requirements of DOT, ASME B31.4/31.8, and ASME PCC-2 and provide our clients with a permanent repair alternative to welded sleeves, bolt on repair clamps and or pipe replacement. The EA Services Composite Wrap for pipeline repairs allow plant owners and operators to restore corroded or eroded pipe and piping systems to original design without the expense and hassle of extended down-times.

The structural system forms a pipe around a pipe, and each successive wrap increases the pressure rating. Its bidirectional weave allows for strength in both the hoop and axial directions experiencing little or no creep properties over time, ensuring that there is no reduction in strength. EA Services Composite Wrap low profile repair can be installed on tees, elbows, straight runs of pipe, confined spaces and irregular surfaces that require structural reinforcement or leak containment. The adhesive properties of the epoxy allow wrap systems to be applied to most substrates.

Typical Applications

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  • Stop corrosion
  • Prevent corrosion.
  • Save time, labor and equipment cost
  • Extend the service life of piping and infrastructure
  • Reduce or eliminate downtime
  • Improve safety
  • All pipe sizes, repair any size column, piling or tank.
  • Compatible with Carbon, stainless, alloys, PVC fiberglass and more
  • No VOCs
  • Wrapped while the line is in service
  • No line evacuation
  • No welding of pipe
  • No need to cut the pipe
  • Applied to chemical, hot and volatile systems
  • DOT and ASME compliant

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Dented Repairs

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Repair of Dented Pipeline

Repair of Dented Pipeline

Repair of Dented Pipeline

Repair of Dented Pipeline

Dented and cracked pipe

Dented and cracked pipe

Dented pipe

Dented pipe

Dented and cracked pipe repaired with composite wrap

Dented and cracked pipe repaired with composite wrap

Dented and cracked pipe repaired with composite wrap
Dented Pipe

Dented Pipe

Dented Pipe repaired with Composites

Dented Pipe repaired with Composites

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Cracked Repairs

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Repair of 8

Repair of 8" Cracked Tee

Repair of

Repair of "Out of Round" Pipeline with Composites and Repair Sleeve

Repair of

 

 

 

 

 

 

 

 

Sun Glass Sun Glass

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Corroded Repairs

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Repair of Corroded Transmission Pipeline

Repair of Corroded Transmission Pipeline

Repair Over Corroded Weld on Pipe

Repair Over Corroded Weld on Pipe

Repair of Corroded Service Pipe

Repair of Corroded Service Pipe

Repair of Corroded Service Pipe

Repair of Corroded Service Pipe

Repair of Corroded Service Pipe

Repair of Corroded Service Pipe

Pitted Pipe

Pitted Pipe

Repair of Pitted Pipe

Repair of Pitted Pipe

Corroded 42

Corroded 42" Water Line

Repair of Corroded Water Line

Repair of Corroded Water Line

Corroded Service Line

Corroded Service Line

Repair of Corroded Pipe

Repair of Corroded Pipe

Corroded 24

Corroded 24" effluent Water Line

Corroded 24

Corroded 24" effluent Water Line Repaired with composites

Composite repair of bridge support

Composite repair of bridge support

Composite repair of bridge support
Composite repair of bridge support
Repair of corroded 8

Repair of corroded 8" crude oil line over weld

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Subsea / Under Water Repairs

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Close up of Damage

Close up of Damage

Cleaning the Dented Location

Cleaning the Dented Location

Close up of Dent

Close up of Dent

Pipe Prep

Pipe Prep

Pipe after 1st Lay-up of Composite

Pipe after 1st Lay-up of Composite

After 2nd Lay-up of Composite

After 2nd Lay-up of Composite

Finished Repair

Finished Repair

Everything is OK

Everything is OK